Juergen:
The size of Audiobook Builder's output should by almost completely related to the sum of the length of the input files multiplied by the data rate selected as each Project is created. 128Kbps audio should result in approximately one megabyte per minute. 64Kbps audio should result in approximately half a megabyte per minute. Cover and Chapter artwork will usually add very little to the average.
There's one exception to this. Each of Audiobook Builder's presets enables "pass through", which means if the input files are all M4A, and the audio configuration of every file matches, then Audiobook Builder will simply join the files together instead of recompressing them using the preset's other options.
We haven't received any reports of abnormally large output before now. It would be ideal if we could get the Audiobook Builder Project here so we can duplicate the issue. Can you send it to us? You can send it through a service like
http://www.yousendit.com (address it to
support@splasm.com) or directly to us via iChat or AIM. If you need to send it directly please send us your iChat/AIM screen name at
support@splasm.com and we will contact you soon.